| CATEGORY |
ITEM |
SPECIFICATION |
|
Recognition System
|
Inspection |
The vector image algorithms include logic operation, distance of
luminance boundary, chip tracing, OCR/OCV, luminance/color
template matching, color distance, color extraction (RGB & HSV),
value-range of luminance, offset of luminance, the minimum
variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
|
| Camera |
Distal high-speed 5M Pixel camera |
| Lens |
High-resolution Telecentric Lens |
| Resolution |
20 um(15um for option) |
| FOV |
48.96×40.96mm(20um)
36.72×30.72mm(15um)
|
| Lamp-house |
Ring tower structure ,high intensity R/G/B/W flash lighting |
| PCB edges |
≥3mm |
| Inspection mode |
The image system inspect the PCB from bottom to up, can No-slot Joint
with the wave soldering
|
| Per-image Time |
<300ms |
| Paste Printing Defects |
Missing, overflow, insufficient, pasting open, stain |
| Component Defects |
Missing, shift, skewed, tombstone, billboard, overturned, reversed
polarity, wrong, damaged
|
| Solder Defects |
Overflow, insufficient, short solder, stain |
| Wave Soldering Inspect |
Overflow, insufficient, short, Excess Solder, solder void |
| Inspection Items |
0201 chip (20um); 01005 chip (15um) |
|
Mechanism System
|
PCB Conveyor |
Bottom to up clamping, Automatic PCB loading and unloading,
automatic adjust the conveyor width, SMEMA standard communication
protocol.The conveyor height: 900±200mm(750±20mm for option)
|
| PCB Size |
50×50mm-400×330mm |
| PCB Thickness |
0.5 – 5.0mm |
| PCB Warp Tolerance |
±2mm |
| Component Clearance |
TOP≤70mm, BOT≤50mm |
| Driver |
AC server, camera moves in the directions of X&Y axis. |
| Orientation |
<10um |
| Moving Speed |
500mm/s |
|
Soft System
|
Operation System |
Microsoft Windows10 |
|
Characteristic
|
Based on the vector algorithm,integrating the Color Extraction
algorithm,the Luminance Extraction algorithm and the Color Distance
algorithm which can accurate analysis the components
shape ,position and the solder joint ,accurate and eliminate all kinds of NG points
|
| Operation |
Graphic programming, English |
| Computer |
Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB |
| Display |
22 inch TFT |
|
Network
|
Network |
NG adaptable, check and correct PCBA defects at repair station |
| MES Support |
Standard port available |
|
Other
|
Machine Dimensions
(L×W×H)
|
106×120×156cm |
| Weight |
~980kg |
| Power Supply |
AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W |
| Air Supply |
0.5MPA.70cm3/min |
| Working Environment |
Temperature10-40℃, humidity 30-80% RH |
